Wastewater conditioning with aquaPROFI filter system
Wastewater Conditioning

Using Wastewater as a Resource

Filter systems that recycle wastewater or separate valuable materials dry. Our solutions support municipal treatment plants and industrial wastewater streams. We reduce wastewater before it returns to the environment.

Scroll

Why aquaPROFI?

Reliable performance for harsh environments.

Protection Against Contamination

Precision wire mesh down to 2 µm guarantees clear separation. The multi-layer stainless steel mesh is robust and durable even in harsh conditions.

Topmesh screen detail

Minimal Maintenance

Designed for maximum serviceability. Replacement of wear parts without lifting tools and in minutes directly on site.

Suitable Coating

We have strong partnerships for high-quality coatings. For example in RILSAN or HALAL, our systems are well equipped from drinking water to the most aggressive chemicals – exactly as needed.

Engineering Excellence

We deliver not just components, but also mobile complete system solutions for demanding applications.

  • In-house manufacturing from container adaptation to PLC programming
  • ISO 9001 Certified
aquaPROFI detail
Operating Principle

Self-cleaning – without interruption

Water flows through the filter element from inside to outside. Dirt particles remain on the inner screen – and are automatically removed.

1

Filtration

Raw water flows through the screen element from inside to outside. Dirt particles remain inside and form a filter cake. The differential pressure rises continuously.

  • Water flows axially into the screen element
  • Particles are caught on the inner screen
  • Differential pressure rises as trigger
AquaPROFI operating principle step 1 – Filtration
AquaPROFI operating principle step 2 – Filter cake formation
2

Filter Cake Formation

The retained particles form a filter cake on the inner screen. The differential pressure rises until the set threshold is reached – then self-cleaning starts automatically.

  • Filter cake improves fineness
  • Differential pressure monitoring triggers cleaning
  • Threshold freely adjustable
3

Self-cleaning

When the differential pressure is reached, the flush valve opens. The motor rotates the suction nozzles in a spiral pattern along the inner screen – the vacuum precisely removes the filter cake.

  • No interruption of filtrate flow
  • Vacuum removes dirt precisely across the entire surface
  • Only 30 seconds flush time and minimal backwash volume
AquaPROFI operating principle step 3 – Self-cleaning with suction nozzles
Field Application

References

Wastewater conditioning in practice – recycling and resource recovery.

aquaPROFI filter system for wastewater conditioning with fats – overall view
Filter system detail view with filter heads
Drum filter detail – filter drum
Filter success – clean filtrate
Reference 1

Value Recovery Instead of Wastewater Fees

A multi-stage solid-liquid separation that produces dry animal feed from wastewater

Hard-to-capture fat agglomerates in wastewater are first concentrated through a filtration stage. The flotation of the load is deliberately utilized. A drum filter then separates the fat particles dry. Solid-liquid separation without consumables.

  • Water Source: Wastewater in the food industry
  • Application: TOC reduction to lower wastewater fees
  • Challenge: Unstable fat agglomerates that float and settle
  • Solution: Concentration through vertical PSK filters and dry separation via a drum. The fats are sold as animal feed.
Reference 2

Process Water in the Treatment Plant

Extraction from clarification basins as spray water

Process water generation from the clarification basin. Filtration of suspended, unstable flocs is the supreme discipline: the aquaPROFI filters reliably and self-cleaning.

  • Water Source: Municipal clarification basin
  • Application: Process water supply
  • Challenge: Biological sewage sludge; unstable organic flocs
  • Solution: Two self-cleaning aquaPROFI filters with large filter area
Process water total – complete system for process water treatment
Product Overview

The AquaPROFI Series

Four sizes for every flow rate – from compact single-unit to large-scale system.

 AP 725AP 725AP 3025AP 3025AP 5025AP 5025AP 7025AP 7025
Datasheet AP 725 AP 3025 AP 5025 AP 7025
Continuous Filtration (@ ~100 µm)up to 50 m³/hup to 100 m³/hup to 150 m³/hup to 250 m³/h
Filter Area700 cm²3.000 cm²5.000 cm²7.000 cm²
Pipe Connection *DN25, DN50, DN80
or 1", 2"
DN80, DN100
or 2"
DN125, DN150DN150, DN250
Screen Fineness2–500 µm (optional, interchangeable)
Backwash Volume30–60 l40–70 l60–90 l90–150 l
Material1.4301 (V2A)  /  1.4571 (V4A)  /  St37 plastic-coated or powder-coated
Min. Operating Pressure1,5–2 bar
Max. Pressure16 bar
Max. Temperature110 °C (55/85 °C with coating)
ControlNone / SIMATIC S7-1200 with Touch Panel / LOGO!
* Additional pipe connections on request

High Wastewater Fees? We'll Clarify That.

Our project engineers will advise you on designing the optimal filtration strategy for your wastewater treatment.

* Required field